Capability

Outer diameters φ5–φ600, from a single piece to mass production.

We have summarized our range for material, outer diameter, length, lot size and accuracy as machining diameters by machine and a quick-reference table. We also take on parts over φ600, and parts our own equipment cannot handle, by sharing the work with our group companies.

Summary: our range

Outer diameter
φ5–φ600mm (over φ600 handled by our group companies; ask us)
Length
Up to 500mm
Weight
From a few grams to 100kg
Lot size
1 piece (prototypes, rush) to tens of thousands (mass production)
Dimensional tolerance
0.01–0.02mm, achieved on past jobs
Surface roughness
Ra 0.4–1.6µm (Rz 1.6–6.3µm)

View — Range

CG of a copper-alloy flanged bushing set inside a large-diameter raceway washer, with stacked small-diameter rings and small pins
FIG. 1 From a single large part to small parts in volume (CG illustration)φ5–φ600 / 1 pc to tens of thousands

Can we machine this drawing?

Capability chart

The chart plots the OD range of each machine on a log scale, and the table sets out conditions for material, lot size and processes. Our own factory covers φ5–φ600. For larger parts, and for parts we cannot make in-house, we share the work with our group companies to widen our range. Solid lines show confirmed ranges; two-dot chain lines show ranges to discuss.

φ SCALE: OD range (log scale, mm)

  • Confirmed
  • Ask us

OD range (whole factory)ALL LINES

φ5–φ600

Handled by group companiesUeda Metal Works, Co Creation

φ600+: ask us

Precision machining: 17 machines

QUICK TURN 150/200 series14 Mazak NC lathes

φ10–φ240

MEGA TURN 6001 Mazak vertical NC lathe

φ100–φ600

QUICK TURN 3001 Mazak NC lathe

φ20–φ300

Automated production: 29 machines

Robot-loaded NC/CNC lathes, etc.15 machines incl. Mazak QUICK TURN

φ10–φ210

Two-spindle NC lathes, etc.11 machines incl. XD-10i, X-150

φ10–φ210

CNC automatic lathe FS4-313 FUJI machines

φ20–φ45

Volume production: 32 machines

Large-diameter loader line4 machines

φ50–φ78

Medium-diameter loader line8 single-purpose lathes

φ30–φ55

Small-diameter loader line12 single-purpose lathes

φ24–φ35

Machining diameters are taken from our machines' specifications. The VTC 200 machining center (machining size 10–900mm) is not a lathe, so it is not shown on this scale. Diameters over φ600 are handled by our group companies (please ask us; it depends on size and shape).

Conditions: material, OD, lot size, processes
ConditionConfirmedTBC / out of range
MaterialStainless steel / aluminum / copper alloys / steel parts such as SUJ2 / castings
We also work with other materials
—
Outer diameterφ5–φ600mmDiameters over φ600 are handled by our group companies (ask us)
Length / weightLength up to 500mm / weight from a few grams to 100kgOutside this range: ask us
ShapeRound parts (turning)
We also machine prismatic and irregular parts
—
Lot size1 piece (prototypes, rush) to thousands or tens of thousands (mass production). Mass production can start from a single piece. About 600,000 pcs a month factory-wideWhere prototyping ends and mass production begins depends on how often the part repeats and on your requirements
ProcessesNC lathes / vertical NC lathe / single-purpose lathes / NC lathes with gantry robots / steel stock cuttingSurface treatment and similar processes are arranged through our group. For heat treatment and grinding, please consult us with your drawing
AccuracyDimensional tolerance 0.01–0.02 achieved on past jobs. OD roundness and cylindricity 0.02 / width variation 0.02 / groove side runout 0.02 (our standard tolerances, maximum values, mm). Surface roughness Ra 0.4–1.6µm (Rz 1.6–6.3µm)Please discuss individual tolerances with your drawing
Inspection100% inspection, sampling inspection and traceability control. Critical parts are 100% inspected. Tokyo Seimitsu form measuring machines ×2, KEYENCE 3D shape measuring machine ×1—
Not in-houseWork we cannot do in-house is handled by our group companies: from casting and large-part machining at Ueda Metal Works to procurement through Co Creation's manufacturing sites in Japan and abroad, all through a single point of contactPlease consult us case by case with your drawing

Related pages

Contact

From φ5 to φ600, start with a drawing.

Request a quote or technical advice TEL +81-76-465-4151

Hours: 8:00–17:00 JST. After you contact us, a member of our team will reply within one to two days and explain how to send your drawings.