Services
Precision turning of round parts across four areas.
Bearing components are our core business, alongside industrial machine parts, robot-automated mass production and prototypes from a single piece. For round parts from φ5 to φ600 mm in outer diameter, one drawing is enough to get started.
- OD range
- φ5–φ600mm
- Lot size
- 1 to tens of thousands
- Output
- About 600,000 pcs a monthFactory-wide, mainly bearing components
Legend: line types on this site
- Confirmed facts / standard capability
- Values to be confirmed / ranges to discuss
- Center lines / axes
- Dimension lines / measured lines
Bearing components are our core business.
Bearing parts
Thrust ball bearings, spherical roller thrust bearings, angular contact ball bearings and ball screw support bearings: we turn components for these four bearing types. We also turn outer rings for cylindrical roller, tapered roller, self-aligning ball and spherical roller bearings.
Bearing components, which govern rotational accuracy, are our core business. They also make up most of our factory-wide output of about 600,000 pieces a month. Thrust washers are mass-produced on lines of single-purpose lathes.
- Parts
- Components for thrust ball, spherical roller thrust, angular contact ball and ball screw support bearings. Outer rings for cylindrical roller, tapered roller, self-aligning ball and spherical roller bearings
- Material
- SUJ2 and others
- Outer diameter
- φ10–φ200mm (factory-wide: φ5–φ600mm)
- Quantity
- About 600,000 pcs a month factory-wide, mainly bearing components. Mass-production lots of several thousand to tens of thousands
- Standard tolerances
- OD roundness and cylindricity 0.02; OD tilt 0.04; OD wall-thickness variation 0.06; width variation 0.02; raceway wall-thickness variation 0.08; raceway offset 0.07; raceway axial runout 0.02; face runout: axial 0.3, radial 0.15 (our standard tolerances, max. values in mm)
- Machine group
- Thrust washers mass-produced on single-purpose lathes in the volume production group
View — Bearing
View — Marking
Marking
Marking after machining, also in-house.
We stamp markings on finished bearing components ourselves.
FIG. 4 Marking bearing components
Round parts that keep machines running.
Industrial parts
Bushings for presses and construction machinery, machine tool parts, hydraulic parts, and pump and valve parts. We turn round parts for industrial machinery in the same factory as our bearing components.
We machine round parts in copper alloy, stainless steel and castings. Castings can be made by our group company Ueda Metal Works, so you can order everything from material to machining in one place. Large-diameter parts are covered by our MEGA TURN 600 vertical NC lathe (φ100–φ600). Parts over φ600 are handled by our group companies.
- Parts
- Bushings for presses and construction machinery, machine tool parts, hydraulic parts, pump and valve parts
- Material
- Copper alloy, stainless steel, castings
- Outer diameter
- φ5–φ600mm (large diameters: vertical NC lathe, φ100–φ600)
- Lot size
- From a single piece
- Machine group
- Precision machining (NC lathes, vertical NC lathe and more: 17 machines)
View — Industrial
Thousands to tens of thousands, with robots and single-purpose lathes.
Automated production
Production lots run from several thousand to tens of thousands. NC lathes with gantry robots machine unattended, and thrust washers are mass-produced on single-purpose lathes.
Automation
29machines
Robot-loaded NC/CNC lathes, CNC automatic lathes and more
Mass production
32machines
24 loader-line machines (4 large, 8 medium, 12 small diameter), conventional lathes and more *
- Method
- Unattended machining on NC lathes with gantry robots (automated production group)
- Single-purpose lathes
- Thrust washers mass-produced on single-purpose lathes (volume production group equipment *)
- Diameter range
- Automated production group φ10–φ210; loader lines φ24–φ78
- Lot size
- Several thousand to tens of thousands
- Material
- SUJ2, SUJ3, copper alloy and others
* The single-purpose lathes and loader lines belong to the volume production group (“the roots of manufacturing”). Machining diameters are as stated in our equipment list.
View — Automation
From one piece to mass production.
Prototype: one-offs, rush
We take rush prototypes and machine parts for other industries from a single piece. When you move from prototype to mass production, the same factory carries on.
Our precision machining group includes Mazak QUICK TURN NC lathes (φ10–φ240) and the MEGA TURN 600 vertical NC lathe (φ100–φ600). When you move to mass production, there is no need to change suppliers.
- Lot size
- From a single piece (prototypes, one-offs, rush)
- Parts
- Rush prototypes, machine parts for other industries
- Material
- Stainless steel, aluminum, copper alloy, iron parts such as SUJ2, castings (factory-wide)
- Outer diameter
- φ5–φ600mm (factory-wide)
- Lead time
- From 3 days (depending on conditions)
- Machine group
- Precision machining (17 machines)
View — Prototype
From raw casting to machining and delivery.
Casting to machining
Our group company Ueda Metal Works makes the castings; Hayahoshiseiko machines and inspects them. From making the material to machining, the group handles everything in one flow.
○ Processing
Casting
Copper alloy, stainless steel, cast iron. Approaching its 100th anniversary
○ Processing
Precision machining
Turning. φ5–φ600
◇ Quality inspection
Quality inspection
100% and sampling inspection, traceability control
⇨ Transport
Shipping and delivery
Inspected parts, delivered to you
Co Creation: group contact and procurement
Reaching beyond the process chart through procurement.
Co Creation is a manufacturer with trading-company functions. It sources from production sites in Japan and abroad, covering products that Ueda Metal Works and Hayahoshiseiko cannot make as well as those they can. From patterns, 3D data and casting design to arranging surface treatment, one point of contact handles it all.
Process chart symbols follow JIS Z 8206. Any company in the group can take your quote request.
Check if we can turn your drawing.
Capability chart
The chart lines up the outer diameter range of each machine on a logarithmic scale, and the table sets out conditions for material, lot size and process. Our own factory covers φ5 to φ600. For larger parts, or parts we cannot make in-house, we share the work with our group companies to widen our range. Solid lines are confirmed ranges; two-dot chain lines are ranges to discuss.
φ SCALE: OD range (log scale, mm)
- Confirmed range
- Ask us
OD range (factory-wide)ALL LINES
Group companiesUeda Metal Works / Co Creation
Precision: 17 machines
QUICK TURN 150/200 series14 Mazak NC lathes
MEGA TURN 6001 Mazak vertical NC lathe
QUICK TURN 3001 Mazak NC lathe
Automation: 29 machines
Robot-loaded NC/CNC lathes, etc.15 machines incl. Mazak QUICK TURN
Two-spindle NC lathes, etc.11 machines incl. XD-10i, X-150
CNC automatic lathe FS4-313 FUJI machines
Mass production: 32 machines
Large-diameter loader line4 machines
Medium-diameter loader line8 single-purpose lathes
Small-diameter loader line12 single-purpose lathes
Machining diameters are as stated in our equipment list. The VTC 200 machining center (work size 10–900mm) is not a lathe, so it is not on this scale. Above φ600, work is handled by our group companies (please ask us; it depends on size and shape).
| Condition | Confirmed range | To confirm / out of scope |
|---|---|---|
| Material | Stainless steel / aluminum / copper alloy / iron parts such as SUJ2 / castings We also work with other materials | — |
| Outer diameter | φ5–φ600mm | Outer diameters over φ600 are handled by our group companies (ask us) |
| Length / weight | Length up to 500mm; weight from a few grams to 100kg | Outside these ranges, ask us |
| Shape | Round parts (turning) We also machine prismatic and irregular parts | — |
| Lot size | From 1 piece (prototypes, rush orders) to several thousand or tens of thousands (mass production). Mass production also starts from 1 piece. About 600,000 pcs a month factory-wide | We set the line between prototype and mass production based on repeat-order potential and your requirements |
| Processes | NC lathes / vertical NC lathe / single-purpose lathes / NC lathes with gantry robots / steel stock cutting | Surface treatment and the like are arranged through the group. For heat treatment and grinding, please consult us with your drawing |
| Accuracy | Dimensional tolerance 0.01–0.02 mm achieved on past jobs. OD roundness and cylindricity 0.02; width variation 0.02; raceway axial runout 0.02 (our standard tolerances, max. values in mm). Surface roughness Ra 0.4–1.6µm (Rz 1.6–6.3µm) | Please consult us on specific tolerances with your drawing |
| Inspection | 100% inspection, sampling inspection, traceability control. Key parts are 100% inspected. Tokyo Seimitsu form measuring machines ×2, KEYENCE 3D shape measuring machine ×1 | — |
| Out of scope | What we cannot do in-house, our group companies take on: from casting and large-part machining at Ueda Metal Works to procurement through Co Creation's production sites in Japan and abroad, all through a single point of contact | Please consult us case by case with your drawing |
It all starts with one drawing.
Flow
1Inquiry
Send us an outline of the part, the material, quantity and desired delivery date via the form or by phone. A member of our team will get back to you within one to two days and explain how to send your drawings.
Reply in 1–2 days
2Technical review and quotation
We work out the machining method and process steps, then send you a quote. For jobs that start from castings, the group handles everything from making the material onward.
Prototypes from 3 days
3Prototype and first-article check
We review the drawing and choose the best machines for the job. The first piece goes through our full in-house process as a first article and ships after final inspection.
4Mass production and delivery
Parts ship after 100% or sampling inspection. Key parts are 100% inspected.
FAQ
QCan I order just one piece?
Yes. We take rush prototypes and one-offs from a single piece.
QAfter the prototype, can the same factory handle mass production?
Yes. We take mass production in lots of several thousand to tens of thousands. When you move from prototype to mass production, there is no need to change suppliers.
QCan you take on the job from the raw casting?
Our group company Ueda Metal Works makes castings in copper alloy, stainless steel and cast iron, and the group handles everything from making the material to machining. Any company in the group can take your quote request.
QWhat quantities can you handle?
Our factory produces about 600,000 pieces a month in total, mainly bearing components. For specific quantities, please consult us along with your drawing.
QHow do I send my drawings?
Our form does not accept file uploads. After you contact us, a member of our team will get back to you within one to two days and explain how to send your drawings.
Contact: start with one drawing
Request a quote or technical adviceTEL +81-76-465-4151Hours: 8:00–17:00 JST
Choose the type of request (prototype / mass production / starting from castings / technical consultation) and contact us. A member of our team will get back to you within one to two days and explain how to send your drawings.
Contact
From φ5 to φ600, start with a drawing.
Hours: 8:00–17:00 JST. After you contact us, a member of our team will reply within one to two days and explain how to send your drawings.